1996-99 radiator

Cooling System

  • 1996 Sportsman 500 Radiator Fan Thermal Sensor SwitchPolaris 4110189

    This is the exact same thermal switch as the Polaris unit, except without the high markups.  Same OEM manufacturer as the Polaris branded unit.  Buy with confidence as this sensor threads right in to the aluminum sensor housing and then into the radiator.  Has the same temp settings as stock.   This unit is located … Continue reading 1996 Sportsman 500 Radiator Fan Thermal Sensor Switch

  • 1996-98 Polaris Sportsman 500 Cooling Fan MotorRFM0001-1

    Sportsman 500 Cooling Fan Motor.  Replacement cooling fan motor for your 1996-98 Sportsman 500.  Exact replacement for the OEM unit.  Uses the original cooling fan.

  • 1996-99 Sportsman 500 Radiator CapSportsman radiator cap

    Exact replacement radiator cap for the 1996-99 Sportsman 500’s.  Fits a ton of other Polaris ATV’s back to 1990.  Replaces Polaris part number 2511270 and 2511189.  If you are having overheating problems, this could be an easy fix.  Try replacing the cap first.

  • 1998-99 Polaris Sportsman 500 Cooling Fan AssemblyRFM0002-1

    Complete cooling fan assembly for the 1998-99 Sportsman 500.  Brand new replacement unit will bolt in just like stock at a fraction of the cost.

  • 2000-04 Sportsman 500 Cooling Fan AssemblyRFM0003-1

    Sportsman 500 Cooling Fan Assembly Complete fan and motor assembly for the 2000-04 Sportsman 500.  Simply plug and play.  Genuine Spal unit is the same unit that came stock on your machine. Replaces Polaris part #2410123.

  • 2000-04 Sportsman 500 Cooling Fan AssemblyRFM0003-1

    Sportsman 500 Cooling Fan Assembly Complete fan and motor assembly for the 2000-04 Sportsman 500.  Simply plug and play.  Genuine Spal unit is the same unit that came stock on your machine. Replaces Polaris part #2410123.

  • 2000-10 Polaris Sportsman 500 Radiator CapPolaris Sportsman radiator cap

    Having cooling system problems?  It may be your radiator cap.  Replace it with this stock replacement 13 psi cap.  Fits all 2000-10 Sportsman 500’s.  Same as Polaris part #1240044.

  • 2004-10 Polaris Sportsman 500 Cooling Fan AssemblyRFM0004-1

    Complete cooling fan and motor assembly for your 2004-10 Sportsman 500.  Replaces Polaris part #2410383.

  • Polaris Sportsman 500 ThermostatSportsman Thermostat

    Till now there has not been a source for an aftermarket Sportsman thermostat.  Quad Logic to the rescue again.  This unit drops in just like stock and actually keeps your engine running cooler as it opens approximately 10 degrees sooner than the stock thermostat.  Replaces Polaris part number 3084940 for all Sportsman 500’s.

  • Sportsman 500 Billet Water Pump ImpellerPolaris Sportsman water pump impeller

    Replace that cheesy stock plastic impeller with this billet aluminum version. CNC cut from 6061 aluminum, this impeller is a work of art and works great too. Installs just like the stock unit, no modifications necessary. Fits all 1996-2013 Sportsman 500 models.  Made in the USA! Replaces Polaris part #3084935.

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